Manufacturing
One works. Every stage.
From steel plate to tested transformer, at Sikandra, Agra.
Process
How a transformer is built here
01
Design
3D mechanical design, each special unit engineered afresh.
02
Core & winding
HT and LT coils wound and assembled on the core.
03
Tanks & radiators
CNC cutting, PLC seam welding, radiator and fin-wall lines.
04
Drying
Vacuum oven drives moisture out of the insulation.
05
Painting
Blasting, then epoxy coating to ISO 12944.
06
Testing
Routine tests on every unit; type tests at CPRI or ERDA.
07
Dispatch
Cranes up to 20 t; radiators shipped nitrogen-filled.
Prefer an interactive view? See how a transformer is built.
Facilities
Plant & equipment
Production
- Vacuum oven for transformer drying
- HT winding machines
- LT winding machines
- Abrasive blasting
- Spray and flood painting
- Powder-coating line
- ESAB TIG & MIG welding
- PLC-controlled seam welding
- Automatic radiator line
- Two corrugated fin-wall lines
Testing
- Transformer testing panel
- Yokogawa power analyser
- Tan delta test equipment
- Transformer oil tester
- Transformer oil filter machine
- DVDF test set
Handling
- Overhead cranes: 2 t, 5 t, 10 t and 20 t
- Total shop floor
- 9,411 sqft
- Machine shop
- 715 m²
- Covered storage
- 315 m²
- Open storage
- 600 m²
Visit or audit the works
Arrange a factory visit, inspection or vendor audit with our team.